Yoha Solar 100MW PV Module Production Line Turnkey Project | Process, Equipment Selection & Adaptabi
Yoha Solar 100MW fully automatic PV module production line is a standardized, cost-effective turnkey solution tailored for small-to-medium PV manufacturing factories and Indian local PLI policy-compliant projects. Positioned for low-risk investment, compact factory layout and flexible capacity expansion, this production line covers complete standardized production processes, professional equipment selection, multi-scenario compatibility and strict quality control standards. It is the most suitable entry-level intelligent manufacturing solution for new PV factory construction and capacity upgrading.
1. Complete Production Process of 100MW PV Module Line

The 100MW production line adopts mature and stable industrial closed-loop manufacturing workflow, with balanced production beat and standardized operation, covering the whole process from raw material feeding to finished product inspection and warehousing.
Step 1: Raw Material Feeding & Intelligent Sorting
Automatic feeding of tempered glass, EVA film, backsheet and solar cells. The system conducts 100% inspection and grading of incoming cells, eliminating broken pieces, hidden cracks and low-efficiency cells to ensure consistent raw material quality from the source.
Step 2: Laser Cutting & High-speed String Welding
Support automatic half-cut laser processing for 182mm/210mm large-size cells. Equipped with CCD visual positioning and infrared constant-temperature welding technology, it completes high-precision soldering of multi-busbar cells, effectively avoiding virtual welding, missing welding and cell fragmentation.
Step 3: Precision Lamination & Layer Alignment
Automatic stacking of glass, EVA, cell strings and backsheet. The visual correction system controls lamination deviation within ±0.5mm, ensuring flat and tight layer fitting without offset or bubbles.
Step 4: Vacuum Constant-temperature Lamination Curing
Adopt intelligent multi-chamber lamination equipment. Through precise closed-loop control of temperature, vacuum degree and pressure, the components are tightly sealed and cured in one step, improving waterproof, anti-aging and structural stability of modules.
Step 5: Edge Trimming, Cleaning & Framing
Automatic edge trimming and surface cleaning remove residual EVA overflow. Standard aluminum alloy framing and sealing enhance module mechanical strength and outdoor installation adaptability.
Step 6: Performance Testing & Quality Grading
Judge module quality and power performance accurately through IV tester parameters and characteristic curves. Cooperate with dual EL hidden crack inspection, insulation and withstand voltage tests to screen defective products such as power abnormality and internal hidden cracks, realizing full quality control.
2. Professional Equipment Selection Standard (100MW Line)

Yoha Solar adopts targeted equipment configuration for 100MW medium and small capacity positioning, balancing high yield, low failure rate and cost performance, avoiding redundant configuration of large-scale production lines.
Core Equipment List & Technical Advantages:
• Automatic Cell Sorter: Integrates EL detection and IV curve analysis, supports 6–12 speed grading with sorting accuracy up to ±0.1%, ensuring consistent cell efficiency matching.
• Automatic Laser Cutting Machine: High-speed and high-precision cutting, low cell loss rate, compatible with mainstream large-size cell specifications.
• High-speed String Welder: Infrared heating + full visual positioning, welding yield rate up to 99.8%, stable for long-term continuous production.
• Intelligent Vacuum Laminator: Uniform temperature and pressure control, effectively reducing bubble and delamination rate, improving module durability.
• Double EL & IV Comprehensive Tester: Real-time recording of test parameters and curve data, realizing traceable quality grading and factory inspection standards.
•Automatic Framing & Junction Box Welding Station: Standardized assembly to ensure module structural stability and electrical safety performance.
3. Product & Scenario Adaptability

The 100MW production line features strong compatibility and flexible adaptability, fully matching the current mainstream PV manufacturing market demands and Indian local application scenarios.
Specification Adaptation: Fully compatible with 182mm (M10) / 210mm (M12) large-size solar cells, supporting PERC and TOPCon mainstream high-efficiency cell technologies, covering mainstream module specifications in the current market.
Production Adaptation: Modular compact design, suitable for small and medium factory workshops with limited area. Balanced production beat, low energy consumption and low maintenance cost, perfectly matching distributed module and small power station module batch production.
Policy & Market Adaptation: Meet Indian PV industry manufacturing standards and PLI policy production requirements. The produced modules are applicable to industrial and commercial distributed power stations, household rooftop systems and medium and small ground power stations, with strong market circulation and certification adaptability.
4. Turnkey Service & Expandable Advantages

Yoha Solar provides full one-stop turnkey services for the 100MW project, including free factory layout planning, equipment delivery, on-site installation and commissioning, process debugging, staff technical training and long-term after-sales support. The whole line operates stably with low failure rate and simple operation, solving the operation pain points of insufficient technical personnel for small and medium manufacturers.
Reserved with complete technical upgrade and capacity expansion interfaces, the 100MW production line can be smoothly upgraded to 200MW and higher intelligent production scale in the later stage without large-scale equipment replacement. It effectively reduces initial investment risks and supports flexible capacity adjustment according to market orders, helping customers quickly build standardized, intelligent and high-profit PV module manufacturing bases.
1. Complete Production Process of 100MW PV Module Line

The 100MW production line adopts mature and stable industrial closed-loop manufacturing workflow, with balanced production beat and standardized operation, covering the whole process from raw material feeding to finished product inspection and warehousing.
Step 1: Raw Material Feeding & Intelligent Sorting
Automatic feeding of tempered glass, EVA film, backsheet and solar cells. The system conducts 100% inspection and grading of incoming cells, eliminating broken pieces, hidden cracks and low-efficiency cells to ensure consistent raw material quality from the source.
Step 2: Laser Cutting & High-speed String Welding
Support automatic half-cut laser processing for 182mm/210mm large-size cells. Equipped with CCD visual positioning and infrared constant-temperature welding technology, it completes high-precision soldering of multi-busbar cells, effectively avoiding virtual welding, missing welding and cell fragmentation.
Step 3: Precision Lamination & Layer Alignment
Automatic stacking of glass, EVA, cell strings and backsheet. The visual correction system controls lamination deviation within ±0.5mm, ensuring flat and tight layer fitting without offset or bubbles.
Step 4: Vacuum Constant-temperature Lamination Curing
Adopt intelligent multi-chamber lamination equipment. Through precise closed-loop control of temperature, vacuum degree and pressure, the components are tightly sealed and cured in one step, improving waterproof, anti-aging and structural stability of modules.
Step 5: Edge Trimming, Cleaning & Framing
Automatic edge trimming and surface cleaning remove residual EVA overflow. Standard aluminum alloy framing and sealing enhance module mechanical strength and outdoor installation adaptability.
Step 6: Performance Testing & Quality Grading
Judge module quality and power performance accurately through IV tester parameters and characteristic curves. Cooperate with dual EL hidden crack inspection, insulation and withstand voltage tests to screen defective products such as power abnormality and internal hidden cracks, realizing full quality control.
2. Professional Equipment Selection Standard (100MW Line)

Yoha Solar adopts targeted equipment configuration for 100MW medium and small capacity positioning, balancing high yield, low failure rate and cost performance, avoiding redundant configuration of large-scale production lines.
Core Equipment List & Technical Advantages:
• Automatic Cell Sorter: Integrates EL detection and IV curve analysis, supports 6–12 speed grading with sorting accuracy up to ±0.1%, ensuring consistent cell efficiency matching.
• Automatic Laser Cutting Machine: High-speed and high-precision cutting, low cell loss rate, compatible with mainstream large-size cell specifications.
• High-speed String Welder: Infrared heating + full visual positioning, welding yield rate up to 99.8%, stable for long-term continuous production.
• Intelligent Vacuum Laminator: Uniform temperature and pressure control, effectively reducing bubble and delamination rate, improving module durability.
• Double EL & IV Comprehensive Tester: Real-time recording of test parameters and curve data, realizing traceable quality grading and factory inspection standards.
•Automatic Framing & Junction Box Welding Station: Standardized assembly to ensure module structural stability and electrical safety performance.
3. Product & Scenario Adaptability

The 100MW production line features strong compatibility and flexible adaptability, fully matching the current mainstream PV manufacturing market demands and Indian local application scenarios.
Specification Adaptation: Fully compatible with 182mm (M10) / 210mm (M12) large-size solar cells, supporting PERC and TOPCon mainstream high-efficiency cell technologies, covering mainstream module specifications in the current market.
Production Adaptation: Modular compact design, suitable for small and medium factory workshops with limited area. Balanced production beat, low energy consumption and low maintenance cost, perfectly matching distributed module and small power station module batch production.
Policy & Market Adaptation: Meet Indian PV industry manufacturing standards and PLI policy production requirements. The produced modules are applicable to industrial and commercial distributed power stations, household rooftop systems and medium and small ground power stations, with strong market circulation and certification adaptability.
4. Turnkey Service & Expandable Advantages

Yoha Solar provides full one-stop turnkey services for the 100MW project, including free factory layout planning, equipment delivery, on-site installation and commissioning, process debugging, staff technical training and long-term after-sales support. The whole line operates stably with low failure rate and simple operation, solving the operation pain points of insufficient technical personnel for small and medium manufacturers.
Reserved with complete technical upgrade and capacity expansion interfaces, the 100MW production line can be smoothly upgraded to 200MW and higher intelligent production scale in the later stage without large-scale equipment replacement. It effectively reduces initial investment risks and supports flexible capacity adjustment according to market orders, helping customers quickly build standardized, intelligent and high-profit PV module manufacturing bases.
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